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How to clean heat exchanger equipment?
On-line cleaning can be understood as in-situ cleaning or in-situ cleaning, which is defined as: no disassembly of equipment or components, under closed conditions, with a certain temperature and concentration of cleaning fluid on the cleaning device to a strong role, so that the surface of the instrument and equipment cleaning and sterilization methods. The advantage is that the equipment does not need to be shut down and does not affect the normal production and use. The disadvantage is that the cleaning effect is not very good compared to offline cleaning. If the cleaning time is longer, it will affect the stability of the equipment operation.
1. cleaning type
Heat exchanger equipment cleaning mainly has two kinds of online cleaning and offline cleaning.
Online cleaning
On-line cleaning can be understood as in-situ cleaning or in-situ cleaning, which is defined as: no disassembly of equipment or components, under closed conditions, with a certain temperature and concentration of cleaning fluid on the cleaning device to a strong role, so that the surface of the instrument and equipment cleaning and sterilization methods. The advantage is that the equipment does not need to be shut down and does not affect the normal production and use. The disadvantage is that the cleaning effect is not very good compared to offline cleaning. If the cleaning time is longer, it will affect the stability of the equipment operation.
Off-line cleaning
Off-line cleaning generally refers to the removal of cleaning components from equipment or pipelines and transportation to another location for cleaning. Off-line cleaning can be divided into physical cleaning and chemical cleaning.
Physical cleaning: the use of high-pressure water to clean the equipment, the need for high-pressure cleaning equipment.
Chemical cleaning: take out the heat exchanger separately, connect the inlet and outlet pipelines of circulating water to the cleaning car for circulation.
Advantages: reduce the use of mechanical equipment cleaning agent, cleaning effect is good.
Disadvantages: need corresponding equipment, such as cleaning car or cleaning water tank, high-pressure pump, various specifications of the connection valve, welding equipment, etc. Chemical cleaning has two forms of pickling and alkali washing.
Water spray cleaning: descaling method with high-pressure water spray or mechanical impact. When this method is used, the water pressure is generally 20 to 50MPa. Now there are also 50 ~ 70Mpa with higher pressure.
chemical cleaning method
The chemical cleaning method is to add descaling agent, acid, enzyme, etc. to the fluid to reduce the binding force of dirt and heat exchange surface, so that it can be removed from the heat exchange surface.
The current chemical cleaning methods are:
Circulation method: use a pump to force the cleaning liquid to circulate and clean.
Immersion method: the cleaning fluid filled with equipment, standing for a certain period of time
between.
Compared with mechanical cleaning, chemical cleaning can clean the stains in the tiny gap together, and the metal surface will not form deposited particles.
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